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    by Published on 07/04/2003 06:56 PM
    1. Categories:
    2. e Chapter 6 - Fuselage,
    3. l Chapter 12 - Engine/Propeller

    Before the mounts can be installed, the firewall protection (a layer of Nomex covered with stainless steel) needs to be installed. First I created a paper template of the firewall to get the shape correct.

    Making a kraft paper template of the firewall for fitting fiberfrax and stainless covering
    Firewall Template

    Next I made a rigid template out of poster-board to trace to the stainless.

    Making a rigid poster board template of the firewall for fittiing fiberfrax and stainless steel
    Poster-Board Template

    Then I cut the stainless with tin snips (no easy task, and a good way to ruin a pair of tin snips...).

    Stainless steel sheet mounted to firewal tol protect it
    Stainless Steel Firewall Protection

    The next step in preparing for engine mounting is to fit the cowling to the fuselage, and support the lower cowling from below into the position that the upper cowling would support it to. To do this, we built a 2"x4" frame to hold the cowling up. Next the engine will be hoisted into place, with the mount attached to it. The engine will be centered against the lower cowling, and leveled (and the plane is also leveled side-to-side), and mounted 3/8" above center as it will sag when removed from the hoist. Here we've mounted the cowlings and supported the lower cowling.

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